Crane Load Testing, Commissioning, and Structural Integrity Testing

At Safe Lifting Australia, we provide comprehensive crane load testing, crane commissioning, structural load testing, and brake testing to ensure your lifting equipment is compliant with Australian Standards AS1418 and AS2550, as well as DNV and API requirements for offshore cranes. Our expert team is fully equipped to carry out these essential testing services, ensuring the safe operation of your cranes and lifting equipment across various industries, including mining, oil & gas, and heavy industry.

  • Overhead Crane Proof Load Tests

  • Crane Deflection Testing

  • Crane commissioning and Reporting

  • DNV Crane Testing

  • API Crane Testing

Crane Load Testing

Crane load testing is a critical process to verify the integrity of your crane's lifting capacity. We ensure that all tests are performed using certified load cells and calibrated weights, in accordance with AS1418 and AS2550 standards. Our load testing checks the crane's structural integrity, mechanical system functionality, and the performance of key components, such as:

  • Hoisting Systems

  • Crane Deflection Testing as per AS1418 - Deflection limits of crane structural members

  • Testing of Braking Systems

  • Load Indication Systems

  • Testing Safety Features

We perform these tests to verify that the crane can handle the specified load limits without risk of failure, ensuring safety and compliance.

Crane Commissioning

Our crane commissioning services ensure that newly installed or refurbished cranes are fully operational and compliant with relevant Australian and international standards. This process includes:

  • Initial Inspections: We check for correct installation, alignment, and functionality.

  • Function & System Testing: We test all crane systems to ensure proper operation, including electrical, hydraulic, and mechanical systems.

  • Safety Compliance: We verify that all safety features are in place and functioning correctly, including emergency stop systems and load monitoring devices.

  • Performance Verification: Load testing, operational trials, and system checks to confirm that the crane meets the required operational standards.

  • Structural Load Testing: Deflection testing at rated capacity to ensure crane meets Design Requirements.

  • Brake Testing / Power Failure Simulation Testing: Checking for braking application and brake adjustment.

Offshore Crane Load Testing (DNV & API Requirements)

For offshore operations, we specialize in offshore crane load testing in accordance with DNV and API standards. This includes:

  • Load Testing and Certification: Compliance with offshore industry regulations, ensuring cranes operate safely in hazardous environments.

  • Inspection and Assessment: Detailed inspection of all critical crane components, including boom, hoists, and structure, in line with international standards.

  • NDT (Non-Destructive Testing): We offer NDT services to inspect load-bearing structures for signs of fatigue or wear without compromising the integrity of the equipment.

  • Rope Inspections: Specialised rope inspections and NDT testing.

Why Choose Safe Lifting Australia?
  • Experienced and Certified Technicians: Our team is qualified and experienced in conducting crane testing to AS1418, AS2550, DNV, and API standards.
  • Comprehensive Services: We offer a full suite of crane testing and commissioning services, including load testing, structural assessments, brake testing, and compliance with industry regulations.
  • Safety and Compliance: We prioritize safety in all our operations, ensuring your crane meets or exceeds all necessary safety standards and regulations.
  • Industry Expertise: With years of experience working in various sectors, including offshore, mining, and industrial sectors, we understand the specific needs of your operations.