Crane Major Inspection, 10 & 25 Year
When your overhead crane reaches the end of its Design Working Period (DWP) or begins to show signs of age, a Major Inspection is required to continue safe operation.
At Safe Lifting Australia, we carry out Major Inspections in accordance with Australian Standards AS 2550.1 and AS 2550.3, helping asset owners meet compliance obligations while extending the life of their cranes with safe, cost-effective solutions.
✅ What’s Included in a Crane Major Inspection?
Our comprehensive major assessment process includes:
🔹 Full Mechanical, Structural & Electrical Inspection
Visual inspection and measurement of wear
Verification of structural integrity
Electrical system inspection and controls check
🔹 Option for Hoist, Trolley & Travel Motor Replacement
We can overhaul your crane with replacement of worn-out or obsolete motors, gearboxes, or hoist assemblies to restore performance and safety.
🔹 Installation of Variable Speed Drives (VSDs)
We install VSDs on long travel and cross travel motions to:
Improve control and travel smoothness
Reduce brake fatigue and wear
Enhance load handling precision
Lower risk of shock loading and electrical surges
🔹 Crane Overhaul Recommendations
Following our inspection, we provide:
A full condition report
Certificate for Safe Use
Recommendations for repair, overhaul, or de-rating
🔹 Certification & Compliance
We issue certification confirming your crane meets the required standards and is fit for continued use — or advise where modifications are needed to bring it into compliance.
🔧 When Is a Major Inspection Required?
Under AS 2550, a major inspection and assessment is required:
At the end of the crane’s design life (DWP) 10 Years Mechanical and 25 Years Structural
After significant modifications or component replacement
When previous usage history is unknown
If the crane has operated outside of its duty classification
After an extended period of non-use or layup
⚙️ Why Safe Lifting Australia?
ISO 9001 Certified Inspection Provider
Qualified in mechanical, electrical, and NDT disciplines
Independent, brand-neutral advice and upgrades
Access to parts from leading OEMs and retrofit kits
Support across Western Australia, Tasmania, Singapore & NZ
Experience across mining, marine, oil & gas, defence and industrial sectors
Areas We Service: 10 Year Crane Inspections in Perth
10 Year Crane Inspections in Perth
Safe Lifting Australia provides specialist 10-year crane inspections in Perth, in accordance with AS 2550 and AS 1418, focusing on structural integrity, mechanical condition, and lifecycle compliance of overhead cranes. These major inspections go beyond routine servicing and include detailed examination of critical components, assessment of fatigue and wear, verification of safety systems, and review of maintenance history. Our inspections are completed by competent inspectors with experience across industrial, mining, manufacturing, and processing environments, with clear, audit-ready reporting suitable for regulators, insurers, and site compliance teams.
25 Year Crane Inspections in Perth
Safe Lifting Australia conducts 25-year crane inspections in Perth to assess the structural integrity, fatigue condition, and lifecycle risk of ageing cranes in accordance with AS 2550 and AS 1418. These inspections provide a clear basis for continued operation, refurbishment planning, or risk mitigation, supported by defensible, audit-ready reporting.
Frequently Asked Questions – Crane Inspections
How often must cranes be inspected in Western Australia?
Cranes must be inspected at intervals specified under AS 2550, which includes routine inspections, annual inspections, and major inspections at defined lifecycle milestones such as 10-year and 25-year intervals. Inspection frequency may also be influenced by duty cycle, operating environment, and site-specific risk assessments.
What is a 10-year crane inspection?
A 10-year crane inspection is a major inspection required under AS 2550 and AS 1418 to assess the structural, mechanical, and safety-critical condition of a crane. It goes beyond routine servicing and includes detailed examination of critical components, verification of safety systems, and assessment of wear, fatigue, and maintenance history to confirm ongoing fitness for service.
What is involved in a 25-year crane inspection?
A 25-year crane inspection is an advanced lifecycle assessment typically required for ageing cranes. It includes detailed structural inspection, evaluation of fatigue-prone areas, assessment of load paths and connections, and verification of safety systems. Where required, inspections may be supported by engineering assessment and non-destructive testing (NDT) to determine whether the crane can continue operating safely or requires refurbishment or retirement.
Are crane inspections mandatory in WA?
Yes. Crane inspections are mandatory under workplace safety legislation and Australian Standards. AS 2550 requires cranes to be inspected, maintained, and assessed by competent persons to ensure they remain safe for use. Failure to comply may expose operators and owners to safety, regulatory, and insurance risks.
Do you provide crane inspections outside of Perth?
Yes. Safe Lifting Australia performs crane inspections across Western Australia, including Perth metro, regional and remote locations, shutdown projects, and FIFO operations. We regularly support clients in mining, industrial, processing, and infrastructure environments throughout WA.
Do crane inspections include load testing?
Load testing is included where required by Australian Standards, manufacturer requirements, or inspection findings, particularly during major inspections or following significant repairs or modifications. The need for load testing is assessed as part of the inspection scope to ensure compliance without unnecessary disruption.
What standards apply to crane inspections in Australia?
Crane inspections in Australia are primarily governed by AS 2550 (Safe use of cranes) and AS 1418 (Cranes, hoists and winches), along with relevant electrical standards such as AS 3000. Site-specific requirements, manufacturer guidance, and industry codes may also apply depending on the crane type and operating environment.
Why use a specialist crane inspection company?
Major crane inspections require experience in structural assessment, mechanical systems, compliance interpretation, and documentation. Engaging a specialist inspection provider ensures findings are accurate, defensible, and suitable for regulators, insurers, and auditors — not just visually compliant.
CONACT INFORMATION
ABN: 85 674 428 098
